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#416217 - 06/23/08 04:06 PM Add-A-Battery Project w/ Pics - Revived
eburgbob Offline
Captain

Registered: 04/27/06
Posts: 128
Loc: Central WA
I lost my pics in my original post so here is a revived version (per Jim_R request) since I can't edit the original. Here is a link to the original post: Add-A-Battery Project /w Pics

_________________
Well I have been working on some boat projects and thought I should start putting some up on BABC. The first is the "Add a Battery" product from BlueSea Systems. It combines a 120A ACR w/ a Dual Circuit battery switch (Add a Battery - PN 7650).

First I picked up two Optima BlueTop D34Ms at Costco. Mostly because I could get them easily. I am using one for the boat and the other for the stereo. Most of my stereo listening is while we are motoring and I can plug in every night, so I didn't need a lot of AH reserve beyond one battery. I just wanted to isolate the boat battery and not have to think about how to set the switch for charging. So now it is just automatic.

Since I already had a dual battery setup with a BlueSea 1-2-Both switch the change out of the switch was easy and the hole pattern was identical.



To install the ACR I used 4ga Ancor Marine battery wire with 105C rated insulation. This gives me an ABYC rating of 136A in the engine compartment. I used a 100A Sea fuse at each battery Sea Fuse Block . Since they blow at ~ 130% of their rating that puts me within the rating of the wire. Also, since I have a 75A alternator I will running below 80% of the fuse rating per BlueSea System recommendations. Choosing Circuit Protection- BlueSea Systems Note they also recommend fusing the ground and the Start Interruption connections which I did. I made up a piece of Starboard to mount the ACR.



Here is one of the fuse blocks. The upper fuse block is for the stereo (post to come later).



Lastly, I needed an onboard battery charger. I choose the CTEK Multi US 7000 and connected it directly to the stereo battery since that will need to be charged most of the time. Once the stereo battery is up to voltage the ACR will kick on and top off the boat battery as well.



Well thats it. Enjoy.

-- Bob
_________________________
'06 Cobalt 232 8.1 GiDP
'05 Ford F250 V10 Harley Edition
'08 Yamaha SHO Cruiser

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#416221 - 06/23/08 04:13 PM Re: Add-A-Battery Project w/ Pics - Revived [Re: eburgbob]
eburgbob Offline
Captain

Registered: 04/27/06
Posts: 128
Loc: Central WA
Here is a bigger picture of the engine bay. The batteries are on either side of the transom in the factory locations. The starboard battery is hard to see behind the blower hoses under the new battery charger. The port battery is under the switch.



Here is a shot of the port side battery.

_________________________
'06 Cobalt 232 8.1 GiDP
'05 Ford F250 V10 Harley Edition
'08 Yamaha SHO Cruiser

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#418593 - 07/01/08 03:36 PM Re: Add-A-Battery Project w/ Pics - Revived [Re: eburgbob]
Jim_R Offline
Vice Admiral

Registered: 03/19/07
Posts: 370
Loc: Chicago, IL
I said it before, but I'll say it again. That is one very nice install. thumb
_________________________
2007 Four Winns Horizon 200 VP 4.3 GXi 225hp
1996 Ercoa Captain Deluxe 21' Pontoon/'03 Suzuki DF 70 4 stroke OB

1988 Maxum 1700 Merc Bravo I 130hp (for sale)

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#419167 - 07/03/08 09:22 AM Re: Add-A-Battery Project w/ Pics - Revived [Re: Jim_R]
PhatboyC Offline
Always Need a Bigger Boat
Admiral

Registered: 03/04/08
Posts: 769
Loc: Ottawa/Ontario
Nicely done.
_________________________
-------------------------------

06 Doral 245 Escape VP 5.7GXI DP
25'.6" Cuddy Cabin -Pictures-

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#419244 - 07/03/08 03:18 PM Re: Add-A-Battery Project w/ Pics - Revived [Re: PhatboyC]
casualboater Offline
Admiral

Registered: 01/14/04
Posts: 1453
Loc: Highland, Michigan
So, let me see if I get this right, the ACR senses charge, be it the alternator on the boat battery or the charger on the stereo battery, and when that battery is topped off sends it over to the other? If so, very slick, I like it.
_________________________
1989 Larson DC 190

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#419287 - 07/03/08 08:06 PM Re: Add-A-Battery Project w/ Pics - Revived [Re: casualboater]
eburgbob Offline
Captain

Registered: 04/27/06
Posts: 128
Loc: Central WA
You got it casualboater...
_________________________
'06 Cobalt 232 8.1 GiDP
'05 Ford F250 V10 Harley Edition
'08 Yamaha SHO Cruiser

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