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#410926 - 06/03/08 04:20 PM
Re: Adding a bilge pump.
[Re: Jim_R]
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Vice Admiral
Registered: 03/19/07
Posts: 383
Loc: Chicago, IL
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Updating links to pics. Too bad I couldn't edit the first post! Finally got around to replacing the stock pump. Here's what it was:  With the height difference between the pump and the top of the loop near the thru hull in addition to the restriction at the thru hull, it became clear to me that this setup would have difficulty in keeping up with any but the smallest of leaks. No way would it keep up with a missing drain plug, for example, and perhaps not even an on water impeller change. The Rule website showed that the stock float switch is compatible with the 1500, so all I needed to do was replace the pump, the hose, and the thru hull using 1 1/8" tubing and fittings. Access to the pump required that I remove the Sunsport seating rear bench. Even then access to the pump, the hose, and the thru hull was an exercise in contortion. I replaced the stock SS capped plastic thru hull fitting with a solid SS Attwood 1 1/8" thru hull, cementing it with 3M 4200, as FW did at the factory.  Ok, so the picture is sideways. It's a round fitting, ok? Anyway, I do think that the stock fitting looked nicer with the rounded SS cap:  Still, I'm happy knowing that there is a wider bore with no additional flow restriction, and that the solid SS fitting will last as long as the boat. With only a few scratches, cuts, and abrasions, and of course a few choice swear words, I was able to run and affix the bilge hose, ...and install the new pump.  The Rule 500 sure looks like a toy compared to the 1500. End result, I'm using the stock float switch, wiring harness, and manual pump switch at the helm. A change from the stock 5 amp fuse to an 8 amp fuse was required. With my current setup this pump runs off of the existing dual purpose 120AH battery. I plan to add an Automatic Rule 1500 as back up pump, this coupled with another project to add a second battery will I believe even meet Pascoe's recommendations. One part of the Four Winns stock setup I liked was the hose they used. Much beefier than the Teleflex polyethylene hose I used. The stock hose wasn't marked, but I believe it was series 148 multipurpose reinforced vinyl hose. I'll probably swap out the poly hose I used when I do the second pump. Well, I finally got around to doing the updates alluded to above. Here's the series 148 multipurpose reinforced vinyl hose, with redundant SS hose clamps at each end.  Also drilled a hole, and installed a second 1 1/8" Attwood thru hull, and again sealed it with 4200.  The raised area of the bilge meant for screwing down bilge pumps and float switches was getting crowded, so I rigged up a bracket at a level about 1" higher than the primary bilge pump. This way the pump will only kick on when the primary pump can't keep up, and has the added benefit of keeping the pump above any cr@p in the bottom of the bilge that could foul it.  I couldn't find a stainless L bracket, so I gave a regular sheet metal angle iron bracket several coats of enamel, and used SS mounting hardware. Again, I used 4200 on the screws mounting the angle iron to the fiberglass. Here's the second pump installed.  The main bilge pump runs off the House battery, so I elected to run the back up bilge pump off the starting battery. I figure it's better to have two run down batteries and a floating boat, than to have a boat with a fully charged starting battery on the bottom. I could have wired the pump directly to the battery, with an appropriately sized fuse, but elected to use the Aqualarm Bilge Pump Monitor I got cheap off eBay.  I posted once before that it has great features like a switch, digital counter, audible alarm, visual alarm, and built in fuse, but it's clearly not ignition protected. So, I fabricated a star board box, and rigged a very temporary install for it in case I don't like it. I finally splash the boat for the first time this season next weekend, and just for grins I'm going to pull the bilge plug (while the boat is on the lift) and then float it to answer the question, can the main bilge can keep up without help from the back up? Should be interesting.
Edited by Jim_R (06/03/08 04:34 PM)
_________________________
2007 Four Winns Horizon 200 VP 4.3 GXi 225hp 1996 Ercoa Captain Deluxe 21' Pontoon/'03 Suzuki DF 70 4 stroke OB
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#417501 - 06/27/08 06:26 AM
Re: Adding a bilge pump.
[Re: eburgbob]
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Admiral
Registered: 12/15/02
Posts: 28413
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